Не хотел занимать много места.
 unit Unit1;
interface
uses
  Windows, Messages, SysUtils, Variants, Classes, Graphics, Controls, Forms,
  Dialogs, StdCtrls;
type
  TForm1 = class(TForm)
    Button1: TButton;
    procedure Button1Click(Sender: TObject);
  private
    { Private declarations }
  public
    { Public declarations }
  end;
var
  Form1: TForm1;
implementation
uses Unit2;
{$R *.dfm}
procedure TForm1.Button1Click(Sender: TObject);
begin
 Form2.Show ;
end;
end.
еще
unit Unit2;
interface
uses
  Windows, Messages, SysUtils, Variants, Classes, Graphics, Controls, Forms,
  Dialogs;
type
  TForm2 = class(TForm)
  private
    { Private declarations }
  public
    { Public declarations }
  end;
var
  Form2: TForm2;
implementation
uses Unit1;
{$R *.dfm}
end.
 и еще
program Project1;
uses
  Forms,
  Unit1 in 'Unit1.pas' {Form1},
  Unit2 in 'Unit2.pas' {Form2};
{$R *.res}
begin
  Application.Initialize;
  Application.CreateForm(TForm1, Form1);
  Application.Run;
end.